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The Full Fat Soya Process

The product is fed from the Silo into the Soya Bean Cleaner and is then fed to the Hammer Mill(available in  7.5kw, 22 KW,30kw,37kw,55kw,75kw) with the suitable screen size(available in 0.75mm, 0.9mm, 1.2mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.2mm, 5mm, 8mm & 10mm). Our finest screen 0.75mm is able to produce a product of under 200 micron.).


From the Hammer Mill it is blown using the 7.5kw External Drive Blower to the Cyclone.  The product is then rotary fed into the Open Trough Auger ontop of Volumetric Feeders which are feeding the extruders via a Variable Speed Drive.


The product is then extruded at 160 degrees and taken via the Open Trough augers into an Incline auger with canopy and blower which blows off the initial steam generated during the extrusion process. The product is then fed into cooling Bins via an open trough auger with gate slides. The finished product can then be bagged-off after cooling from the Bagging-off unit or can feed directly into a bucket elevator into silos for storage. 

5.5kw Cooling Bins.JPGBagging bin with weighing station 1.JPGExternal drive blower for mill.jpgSoya Beans before processing.jpgThe finished Full Fat Soya product.jpgStainless Steel Open Trough Augers.JPG75kw Full Fat Soya Extruder.JPG30kw Hammer Mill.jpgRotary feeder.jpg

The Fish Food Process

The individual ingredients are fed into a ribbon blender via dosing augers for the vitamin premixes and ingredients to be added.  The product blended for approx. 3 minutes for maximum blend.


It is taken via the Variable speed drive auger into the hammer mill(available in  7.5kw, 22 KW,30kw,37kw,55kw,75kw) with the suitable screen size(available in 0.75mm, 0.9mm, 1.2mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.2mm, 5mm, 8mm & 10mm). Our finest screen 0.75mm is able to produce a product of under 200 micron.). It is milled to a spec size then blown via the 7.5kw External Drive Material Blower into a cyclone with rotary valve which feeds into an open trough auger ontop of shortened volumetric feeders.  

The product is then fed into a pre-conditioner which then feeds the Extruder (55kw or 75Kw).  The product is extruded at 115 degrees celcius on the gauge then cut with a Direct Mount VSD Cutter Unit into the relevant size required for the finished Fish food product.  It is then transported with an open trough conveyor with blower and canopy into a bucket elevator which feeds a dryer via a rotary valve and then dried.  It is then fed onto a conveyor via the rotary valve, this fish food can now be bagged. 

Finished Fish Food Product - can be produced in various sizes.jpg5.5kw Cooling Bins.JPGExternal drive blower for mill.jpgFloating Fishfood Extruder.JPGStainless Steel Open Trough Augers.JPGConveyer with canopy for fan.JPGDirect mount cutter drive 3Kw.jpg30kw Hammer Mill.jpgRotary feeder.jpg

Hardware

  • 30kwHammerMill.jpg
  • 75kwFullFatSoyaExtruder.jpg
  • Baggingbinwithweighingstation.jpg
  • Conveyerwithcanopyforfan.jpg
  • DogFoodPlantbeingerected.jpg
  • DryerWithheatexchange.jpg
  • Externaldriveblowerformill.jpg
  • FloatingFishfoodExtruder.jpg
  • FrictionChambersMiddleChambers.jpg
  • Insidestainlesssteeldryerwithslats.jpg

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